Troubleshooting
1-
The engine doesn't start
Problem | Possible
cause |
The
starter doesn't work | -
Flat battery - Rusty or loose battery cables (battery terminals and starter
terminal) - Loose ground main wire onto the engine - Cracked bakelite insulator
onto the starter body (+ battery) - Dirty or worn starter brushes - Worn
starter relay - Dirty starter button connection |
The
starter works but doesn't drive the engine, there is a noise to the RHS of the
engine | -
Worn/broken starter flywheel |
The
starter works, the engine turns but it doesn't start | -
No fuel in the tank, fuel taps on "off", blocked air vent onto the tank
cap, blocked fuel filters - Choke system doesn't work (blocked plungers, broken
cable) - Kill switch on "Off" or moisture inside the kill switch -
Blown main fuse - Worn main switch (no current to the ignition module) -
Points too tight (650/750) - Worn engine stop relay (1000/1200) - Worn ignition
module (1000/1200) - If detonation in the exhausts while trying to start, worn
ballast resistors (1000/1200 equipped with Bosch BTZ) |
2-
The engine misfires
Problem | Possible
cause |
Misfires
occur at any speed | -
Points too tight (650/750) - Worn condensers (650/750) - Wrong electric
insulation of the points (650/750) - Pick-ups set incorrectly (1000/1200) -
Worn resistance ballast (1000/1200 with Bosch BTZ) - Bad connections to the
main fuse - Worn or damaged ignition module (1000/1200) - Bad current supply
or ground connection to the ignition module (1000/1200) - Bad fuel supply -
Too cold plugs |
Misfires
occur only when accelerating | -
Too much ignition advance - Fuel accelerator pumps uncorrectly set (750 SF2/SF3/1000/1200) -
Ignition points uncorrectly set (650/750) - Worn condensers (650/750) -
Mixture too lean - Mixture really too rich |
Misfires
occur when decelerating, with detonations in the exhausts | |
3-
Lack of power
Problem | Possible
cause |
Lack
of power | -
Ignition points uncorrectly set (650/750) - Blocked ignition advance centrifugal
system (650/750) - Pick-ups uncorrectly set (1000/1200) - Bad current supply
or ground connection to the ignition module (1000/1200) - Uncorrect advance
setting - Worn or damaged ignition module (1000/1200) - Bad fuel supply
(blocked cap vent, blocked filters) - Bad carb setting, notably too rich -
Worn piston rings - Valve clearance too small - Worn valves - Bad fuel
supply on race engines, use the same fuel suplly system as the RGSs - Blocked
or dirty air filter - Air leak - Bad timing setting |
4-
The engine doesn't idle
Problem | Possible
cause |
No
or unstable tick over | -
Ignition points uncorrectly set (650/750) - Pick-ups uncorrectly set (1000/1200) -
Worn or damaged ignition module (1000/1200) - Valve clearance too small -
Bad timing setting - Worn valves - Spark plugs too cold - Blocked choke
system - Worn piston rings - Air leak |
5-
The engine pinks
Problem | Possible
cause |
Pinking | -
Ignition points uncorrectly set (650/750) - Too much ignition advance -
Air leak |
6-
Smokes
Problem | Possible
cause |
Smokes | -
Exhaust gaskets (copper) not sealing - Worn valve guides - Worn piston rings -
Black smoke: Fuel mixture too rich |
7-
Noises to the top and the bottom
Problem | Possible
cause |
Noise
to the top | -
Broken or damaged amshafts druff key (650/750) - Loose assembling nuts of the
camshafts (650/750) - Loose or damaged cam bearing (1000/1200) - Worn timing
chain - Worn timing chain guide and tensioner. In case of leaking head gasket
near the cam chain tunnel, the tensionner wheel can be melted and destroyed. |
Noise
to the bottom | -
loose R and L crank nuts - Locker whasher (to the sprocket on the LHS of the
crank) too thin - Worn clutch drum silent-blocks - Worn primary chains -
Worn chain tensionner - Worn mainshaft bearings - Worn clutch drum bush -
Worn crankshaft bearings |
8-
Vibrations
Problem | Possible
cause |
Excessive
vibes | -
Unbalanced carbs - Wrong ignition advance setting - Loose engine fixing
points (650/750/1000 180°) - Worn engine silent-blocks (1000 120°) -
Damaged or incorrectly rebuilt crank |
9-
Fuel mixture too rich or too lean
Problem | Possible
cause |
Too
rich | -
Dirty or seized choke plungers or cables too much tightened - Jets too big -
Dirty air filter - Wrong cut of the throttle slides - Worn float valvesPointeaux
non étanches - Sunk float |
Too
lean | -
Air leak - Jets too small - Worn throttle slides or wrong cut - Uncorrect
float level |
10-
Impossible carb balance
Problem | Possible
cause |
Impossible
balance | -
Worn or damaged top part of the carbs - Worn throttle slides - Setting screws
too loose |
11-
Fuel overflows of the carbs
Problem | Possible
cause |
Fuel
overflows | -
Worn float valves - Sunk float - Blocked float bowl vent
|
12-
Oil overflows from the crankcase breather
Problem | Possible
cause |
Huile
sort par le reniflard | -
Worn piston rings - Oil level too high - Occurs at very high engine speed:
Fit a second breather to the cam cover or to the oil dipstick place |
13-
The clutch is slipping
Problem | Possible
cause |
Clutch
slips | -
Wrong oil type, 100 % synthetic with automotive additives, automotive oil. It's
necessary to come back to a specified oil after having cleaned or changed the
clutch discs - 1000 120°: insert a extra steel plate between the two friction
plates that usually run against each other |
14-
Excessive clutch stiffness
Problem | Possible
cause |
Excessive
stiffness | -
Cable is not routed correctly (no sharp angles) - Cable and levels are not
lubed correctly - Worn balls and/or rods inside the mainshaft - 1000/1200:
Wrong clutch drum type (several lenghts were available) |
15-
Problems with bearbox selection
Problem | Possible
cause |
Selection
is imprecise, wrong neutrals, one or several gears don't run | -
Eccentric screw incorrectly set: Adjust the eccentric screw for equal up and down
movement with the gears shifted into 4th gear (not neutral) - Washers between
selector case and selector spring incorrectly set or missing - Worn selector
drum spring - Worn selection system (too much play) |
Gearbox blocked on only one gear | -
Selector spring incorrectly fitted: Curved end should be to the top. |
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